Powertrain Design

MAHLE Modular Hybrid Powertrain

MAHLE Powertrain’s design team has a wealth of knowledge and experience in design of both traditional and hybrid powertrain and also has direct access to MAHLE Group component knowledge. We manage the complete product development cycle from initial concept generation to the fully approved production design, combining the experience of specialist powertrain designers with a robust supplier development process.

Our Value Add

  • Extensive knowledge and experience of specialist engine designers
  • Latest generation 3D CAD systems and data transfer tools
  • Whole product development cycle from concept generation to production design


Our Tools, Facilities and Services

  • Design systems to match the customer’s own: PTC / CATIA / Unigraphics
  • CAD System Capabilities: PTC Creo, CATIA V5/V6, Siemens NX
  • Visualisation, clash detection and assembly tools: CATIA 4D Navigator / Vis MockUp / 3D Calliper / Creo View
  • Data transfer tools: FTP / Open DXM / Fusion DX / Odette
  • 3D Tolerance Analysis: 3DCS
  • 3D Scanning and Printing: Geomagic Wrap, Geomagic X
  • 3D Rendering and Animation


Customer Benefits

  • Robust and flexible history supported component and assembly models
  • Cost-effective whole powertrain optimisation
  • Effective production design optimisation with SQA support
  • Benchmarking and value engineering services
  • Direct integration with customer PLM systems