M3x Battery Technology

Our new, in-house designed EV battery architecture known as M3x employs advanced and patented thermal management technology to achieve high performance through high charging and discharging rates.

The architecture follows a modular concept with cylindrical form factor cells giving enhanced adaptability for a wide range of applications.

Our M3x battery technology allows multiple options across the following parameters:

  • Cell supplier, specification and chemistry
  • Package space, size and weight
  • Voltage, power and energy storage

The battery design employs a water-glycol cooling system with performance similar to immersion cooling, but with reduced complexity and less weight. This allows for maximised charge rates and sustained high performance.

M3x battery pack
Battery pack based on M3x architecture
M3x battery module
M3x battery module

Comprehensive modelling and analysis has been conducted on M3x to omptimise the design architecture for sustained high performance.

Thermal analysis was focused on

  • Electric current density magnitude
  • Internal cell temperature variation
  • Cell-to-cell temperature variation

Structural analysis covered

  • UN38.3 regulation requirements for safety during transport
  • UN ECE R100 regulation requirements for in-vehicle safety
  • Vehicle crash regulation requirements

Validation testing has been completed with bespoke thermal test rigs to evaluate thermal runaway risks

Our new M3x battery technology uses a novel, patented cooling concept to achieve very small temperature differences between cells and elevated prevention properties for thermal runaway propagation.

MAHLE Powertrain's M3x battery technology delivers sustained high performance.

M3x Battery Module [PDF; 911 KB]

Fast Charging Battery Pack [PDF; 781 KB]

M3x Battery Architecture - Animation