Electrification Technologies

MAHLE Powertrain has developed capabilities and techniques to support our clients to develop fully optimised conventional, mild-hybrid, plug-in hybrid, range extended and battery electric vehicles.

  • Detailed Analysis & Simulation of Components through to Complete Vehicles
  • Battery Pack Design & Build
  • eMotor Design & Development
  • Control Hardware (Prototype & Production)
  • Control Strategy Development & Calibration
  • Whole Vehicle System Integration
  • Powertrain & Component Testing
  • Vehicle Build & Testing

Project examples:

Integration & control of electric turbo chargers for a PHEV application.

Full vehicle integration of performance hybrid with MGU-K and MGU-H.

REx demo car - Series hybrid with full integration of clean sheet range extender engine. Conversion of a vehicle to full electric operation.

eBoost Golf - 48V MHEV vehicle conversion including BSG, eSupercharger and control system.