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Hybrid Controls

Hybrid controls engineering

Hybrid vehicles require the integrated control of multiple power sources.  The instantaneous selection of the most appropriate power sources requires a coordinated energy management strategy for the entire hybrid vehicle powertrain.


Our Approach


By drawing on our extensive experience in the modelling of hybrid powertrains, MAHLE Powertrain can begin optimising hybrid system energy management strategies from the very inception of a project.  The control strategy can be developed and tested on the bench using both Software-in-Loop (SIL) & Hardware-in-Loop (HIL) techniques.

  • Advanced hybrid vehicle modelling capability
  • Rapid hybrid energy management strategy development within the simulation environment
  • In-the-loop development of actual controller software
  • Open architecture MAHLE Flexible controller
  • Bespoke control algorithm development

Our Tools, Facilities and Services

  • Advanced hybrid vehicle modelling
  • Open architecture MAHLE Flexible controller
  • Bespoke control algorithm development
  • Fully equipped prototype vehicle build facility
  • 2 x 48” Schenck electrically simulated inertia chassis dynamometers

Customer Benefits

  • Development of control strategy at concept stage
  • Quick and easy implementation of new control strategies
  • Fast and cost effective solution
  • Access to MAHLE’s extensive function library
  • Modular control software with ‘plug-in’ functionality


Project Examples

Performance Magazine

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